If i look at your current sigs. I think the thing you can work on the most is Rendering(check the rendering tutorials, there are like 4 of them in the sticky). And Font. And also check the optimization guide in geki post.
And i normally make sigs at 450x120 to. Though depending on the situation i might use different size. But majority of my stuff is 450x120. I like wide sigs ^.^ But size depend of render and empty space you got left in your sig imo... I always start with 450x120. But as my current i end up adding quite a lot...
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